Predictive Equipment Condition Analysis System

Leveraging high-precision current waveform analysis, AI deep learning, and edge intelligent computing, we build an end-to-end predictive system covering ‘equipment performance—equipment health—product quality,’ enabling equipment to ‘speak,’ maintenance to be ‘visible,’ and quality to be ‘traceable.’

Intelligent Closed-Loop System Optimized for Industrial Scenarios

Our system architecture is not a generic IT solution, but a carefully designed closed-loop intelligent system—integrating sensors, edge devices, and servers—rooted in real industrial environments to solve actual production pain points. Every component reflects a deep understanding of the complexity, safety, and reliability requirements of industrial operations.

Industrial-Grade Protection

Hardware devices feature metal enclosures with excellent dustproof, corrosion-resistant, and electromagnetic shielding properties, along with wide temperature operating ranges.

Secure and Reliable

Analysis algorithms are deployed at the edge, allowing the system to operate independently even during network outages. In addition to monitoring production equipment, the system also performs self-monitoring.

Self-Contained System

From in-house R&D to independent deployment, self-networking, and remote access, the system requires no integration with the factory network, enabling remote operation without on-site presence.

Software

Multi-Dimensional Evaluation

The Predictive Equipment Condition Analysis System breaks through the limitations of traditional single-point monitoring by establishing a comprehensive evaluation framework across three dimensions: performance, equipment health, and product quality. By leveraging high-precision current waveform analysis combined with AI deep learning, we enable intelligent upgrades in production management.

Equipment Health

The system deeply analyzes potential anomalies in various equipment components, enabling predictions weeks to months in advance. By aligning with customer maintenance resources, it supports precise maintenance planning, significantly reducing unplanned downtime and over-maintenance waste, thereby lowering costs and improving efficiency on the shop floor.

Performance

Through high-precision data acquisition and analysis, the system evaluates equipment performance under various operating conditions. Whether at high or low speeds, heavy or light loads, it sensitively captures subtle changes and identifies potential risks, ensuring equipment operates in a high-quality, highly controllable state.

Product Quality

Based on detailed assessment of equipment performance and condition mapping over any time period, the system traces the risk of quality defects caused by equipment fluctuations. Through optimized maintenance planning, it enables concurrent improvement in operational stability and product quality.

Hardware

Edge Computing Workstation​

To enable real-time acquisition and intelligent analysis of high-precision current waveform data, we have independently developed this high-performance Edge Intelligent Computing Station. It is not only a data gateway but also a frontline intelligence node, deploying AI computing power directly on the shop floor to ensure immediacy, security, and high reliability in data processing.

Real-time processing with low latency
Does not consume network bandwidth, reducing costs
Local storage ensures security and reliability
Reduces wiring distance, simplifying deployment and maintenance
Hardware

Non-Intrusive Current Sensor

​​High-frequency sampling to detect subtle changes

​​The sensor supports high-frequency data acquisition, capturing instantaneous current fluctuations and fine features undetectable by conventional sensors.

​​Non-invasive installation for safety and convenience

​​The non-intrusive installation method completely avoids equipment downtime or safety risks caused by wiring errors. Deployment is fast, simple, and absolutely safe.

Solutions

Explore Our AI Solutions for Manufacturing

Our solutions are based on a predictive analytics system using high-precision current sensors, enabling real-time monitoring of motor-driven equipment operation and accurate prediction of potential failures through AI algorithms.

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Frequently Asked Questions